Introduction to Standard Manufacturing Processes for Custom-Made Portable Soundproof Rooms

With increasing awareness of noise pollution, portable soundproof booths have become essential equipment in many locations. To ensure their performance and quality, establishing a standardized customization process is crucial. This article will detail the standardized customization process for portable soundproof booths, including material selection, design, production, and testing.

I. Material Selection

1. Sound Insulation Materials

The core technology of a portable soundproof room is sound insulation; therefore, selecting high-efficiency sound insulation materials is crucial. Commonly used sound insulation materials include: fiberglass wool, sound-absorbing panels, and sound insulation felt. These materials have excellent sound insulation effects and can effectively absorb and isolate noise.

2. Structural Materials:

The structural materials of the movable soundproof room should be lightweight, sturdy, and durable. Commonly used structural materials include aluminum alloy profiles, steel, and sheet metal. These materials have good mechanical properties and durability, ensuring the structural stability and safety of the soundproof room.

II. Design

1. Size Design:

Determine the size and shape of the movable soundproof room according to actual needs. Considering the convenience of transportation and installation, a modular design is generally adopted for easy disassembly and handling.

2. Soundproofing Design:

Select appropriate soundproofing materials and structures based on the required noise frequencies and sound levels to be isolated. Simultaneously, fully consider the structural characteristics of the soundproof room and the installation environment to achieve the best soundproofing effect.

3. Ventilation Design:

Considering air circulation and personnel comfort within the soundproof room, a reasonable ventilation system should be designed. Common ventilation methods include: supply air, exhaust air, and fresh air intake. Select the appropriate ventilation method and equipment based on actual needs.

III. Production

1. Mold Making:

Molds should be made according to the design drawings, ensuring their precision and stability. High-quality materials and advanced processes should be used in mold making to ensure smooth subsequent production.

2. Sound Insulation Material Processing:
According to design requirements, sound insulation materials should be cut, bonded, and polished. Ensure the dimensional accuracy and firm bonding of the sound insulation materials to guarantee sound insulation performance. Simultaneously, care should be taken to prevent noise and dust pollution during processing.

3. Structural Material Processing:
This involves cutting, welding, and drilling structural materials. Ensuring the precision and strength of the materials facilitates subsequent assembly and use. Simultaneously, attention must be paid to corrosion and fireproofing treatments to improve equipment safety and lifespan.

4. Assembly and Testing:
Assemble and test the processed sound insulation and structural materials according to the design requirements. Ensure that all components are securely connected, well-sealed, and operate smoothly. During assembly, take care to prevent noise and dust generation and maintain a clean and hygienic working environment.

5. Appearance Treatment and Packaging Preparation
for Transportation: The exterior of the portable soundproof enclosure should be treated, such as by cleaning, waxing, and painting. Ensure the equipment looks clean and aesthetically pleasing, enhancing its overall quality. Simultaneously, prepare for packaging and transportation, including developing a suitable packaging plan, preparing packaging materials, and arranging transportation. Ensure the equipment is safe and stable during transportation, avoiding damage or deformation due to improper handling.

Original article by: A Dong (A Good Man from Guangzhou)